Shortening the process by pressing machined parts ①
| Product name | Tappet shim |
|---|---|
| Use | motorcycle |
| Material | SKS3 |
| Mass production track record | 600,000 pieces/month |
| Other | SKS3, a material used for dies, is punched out with a die, and a shear surface of 90% or more is secured without using fine blanking techniques. By changing from cutting to pressing, we have succeeded in significantly shortening the process and reducing costs. |
Shortening the process by pressing cut parts ②
| Product name | Cam sprocket |
|---|---|
| Use | motorcycle |
| Material | SPCE |
| Mass production track record | 100,000 pieces/month |
| Other | Spline processing has been changed from cutting to pressing. Burrs generated by pressing are removed by an automatic machine connected to the press, successfully shortening the process and reducing costs significantly. |
Shorten the process by pressing the welded parts together
| Product name | Oil Guide |
|---|---|
| Use | Four-wheeled vehicles |
| Material | SPCE |
| Mass production track record | 5,000 pieces/month |
| Other | In response to a drawing showing welding a cylindrical part to a press-molded product, we proposed drawing the part as a single unit using a press, eliminating the welding process and the pressure leak inspection process. Succeeded in significantly reducing costs. |